| Type | Load capacity | Belt width | Number of spreading segments | Inner diameter | Outer diameter |
|---|---|---|---|---|---|
| KN | max. mm | pieces | min. mm | mm | |
| H 300 | 3 | 220 | 4 | 300 – 500 | 1000 |
| H 1000 | 10 | 600 | 3 | 280 – 330 | 1000 / 1200 / 1500 |
| H 2000 | 20 | 800 | 3 | 370 – 420 | 1200 / 1500 / 1800 |
| H 3000 | 30 | 1000 | 3 | 380 – 420 | 1500 / 1800 / 2000 |
| H 5000 | 50 | 1000 | 3 | 470 – 520 | 1500 / 1800 / 2000 |
| H 8000 | 80 | 1000 | 3 | 470 – 520 | 1500 / 1800 / 2000 |
| H 10000 | 100 | 1500 | 3 | 470 – 520 | 1500 / 1800 / 2000 |
| H 12000 | 120 | 1500 | 3 | 470 – 520 | 1500 / 1800 / 2000 |
| H 15000 | 150 | 2000 | 3 | 470 – 520 | 1500 / 1800 / 2000 |
| H 20000 | 200 | 2000 | 3 | 480 – 520, 460 – 640 | 1500 / 1800 / 2000 |
| H 25000 | 250 | 2000 | 3 | 480 – 520, 460 – 640 | 1500 / 1800 / 2000 |
| H 30000 | 300 | 2000 | 3 | 480 – 640 | 1500 / 1800 / 2000 |
Manual swivel
The reel is swiveled and locked manually.
Motorized swivel
The reel is swiveled by a geared motor.
An additional rotary encoder enables the swivel to be used as a positioning axis.
This enables smooth acceleration and braking of the reel.
The end position is locked pneumatically.
1.1 Manual spreading
The spreader is operated manually using the crank handle and the articulated lever.
1.2 Hydraulic spreading
Spreading is carried out hydraulically with a pressure accumulator and a switchable automatic retensioning system using sliding wedges, which reduces the spreading force and increases stability thanks to a large-area support.
1.3 Pneumatic brake
The reel is braked pneumatically using powerful, double-bearing disk brakes. The friction pads are articulated to ensure that they are applied over a large area and to prevent them from running off at an angle.
The large brake disk diameter and the arrangement of the brake disk outside the reel head offer several advantages:
- low braking force
- Low heating of the brake
- easy accessibility
The continuous brake is adjusted via a pressure control valve
1.4 Regenerative brake
The drive via a high-quality three-phase geared motor with digital control is used for feeding into the straightener as well as for rewinding and braking the strap.
The transmission from the motor to the coiler shaft takes place via a spur gear. A brake attached directly to the drive motor is used to safely stop the drive when the control voltage is switched off.
The retraction force of the reel is entered in the control panel, stored and controlled by a laser depending on the diameter.
This keeps the retraction force of the straightener virtually constant.
1.5 Drive
A three-phase geared motor is used as the drive for unwinding the belt and as an auxiliary drive for feeding in the belt. The drive is controlled via a frequency converter.
A brake attached directly to the drive motor is used to safely stop the drive when the control voltage is switched off.
1.6 Protective ring
The protective ring is designed as a closed ring made of tubular steel and is connected to the pivot bearing by sturdily dimensioned struts.
1.7 Rear push-on arms
3 slip-on arms prevent the coil winding from falling sideways.
The push-on arms have a quick clamping mechanism.
1.8 Counterholder
A counterholder, which is attached after the coil is placed, prevents the coil winding from falling sideways.
The counterholder is designed as a closed ring and has a quick-action clamp.
1.9 Front clip-on arms
3 push-on arms, which are attached after the coil has been placed, prevent the coil from falling sideways.
The push-on arms have a quick clamp.
1.10 Start-up and back-up rollers
Three fixed conical rollers serve as the rear coil system instead of the traveling protective ring. The counter-holder rollers are swiveled in hydraulically and moved to the coil width by motor.
This arrangement makes it possible to drive narrow and thick strips safely into the straightener with the help of the pressure roller.
The minimum strip width without backing rollers is 80 mm, with backing rollers the minimum strip width is 20 mm.
1.12 Belt center adjustment via spindle
The belt center is adjusted manually via the spindle by moving the reel.
The protective ring serves as a contact surface. When loading, ensure that the coil is always in contact with the protective ring. The belt width can be read off a scale on the base frame.
1.13 Motorized belt centre adjustment
The belt center is adjusted manually via the spindle by moving the reel. The protective ring serves as a contact surface. When loading, ensure that the coil is always in contact with the protective ring. The belt width can be read off a scale on the base frame.
1.14 Coil pressure device without drive
Pneumatically operated, prevents the coil from springing open when the bandages are opened and the associated danger.
Arm width is approx. 40 mm. This limits the minimum strap width that can be threaded with the pressure arm to 40 mm. The pressure arm is mounted in a robust bracket, which is attached to the reel housing.
The cylinder has seat valves which keep the pressure in the cylinder in the event of a hose break.
1.15 Coil pressure seal with drive
Hydraulically operated, prevents the coil from jumping up when the bandages are opened and the associated danger. The speed and the contact pressure are adjustable. The roller brakes during rewinding, while tension is applied to the material during winding.
Pressure roller with drive for feeding the start of the tape and for rewinding. The
arm width is approx. 80 mm. This limits the minimum strap width that can be threaded with the pressure arm to 80 mm.
The pressure arm is mounted in a robust bracket, which is attached to the reel housing.
The cylinder has seat valves which keep the pressure in the cylinder if the hose breaks.
1.16 Fixed coil loading chair and cross travel device
The coil loading chair is located outside the coil run, is hydraulically height-adjustable up to the smallest coil outer diameter and is permanently installed in the floor. The coils placed on it can be easily picked up from the decoiler.
For safety reasons, large coil weights cannot normally be loaded without a coil loading chair.
The coiler is equipped with a cross travel device. It is used to automatically align the coil in the center of the straightener infeed and to pick it up from the fixed coil loading chair. It is driven by a three-phase geared motor.
1.17 Mobile coil loading chair
The coil loading chair is located outside the coil run, is hydraulically height-adjustable up to the smallest coil outer diameter and is mounted on a traversing device. The coils placed on it can be easily transported to the decoiler.
For safety reasons, large coil weights cannot normally be loaded without a coil loading chair
1.18 Fixed scissor lift table and cross-travel device
The scissor lift table is located outside the belt run, is hydraulically height-adjustable up to the smallest coil outer diameter and is mounted on a traversing device.
The coils placed on it can be easily transported to the decoiler.
For safety reasons, large coil weights cannot normally be loaded without a coil loading chair.
1.19 Mobile scissor lift table
The scissor lift table is located outside the belt run, is hydraulically height-adjustable up to the smallest coil outer diameter and is mounted on a traveling device. The coils placed on it can be easily transported to the decoiler.
For safety reasons, large coil weights cannot normally be loaded without a scissor lift table.
1.20 Top jaws
The clamping range can be extended using top jaws.
1.21 Base frame
The straightener and reel are mounted on a common base frame.
This eliminates the need for additional floor fastening as the tensile force of the straightener is transmitted within the base frame.
The base frame is positioned on the floor using height-adjustable feet. This allows the machine to be precisely aligned without great effort.
